2508001127
  • Open Access
  • Article

The Influence of Initial Billet Design on the Ring Rolling Deformation and Residual Stress Distribution of GH3044 Alloy

  • Xiaoluo Gu 1, *,   
  • Qianzhi Peng 1,   
  • Hongxing Lu 2, *

Received: 03 Jun 2025 | Revised: 25 Jun 2025 | Accepted: 01 Jul 2025 | Published: 15 Aug 2025

Abstract

Gleeble thermal simulation tests established the elastoplastic constitutive equation of GH3044. Using this constitutive relationship, the influence of three initial billet designs on ring rolling deformation and post-forging residual stress was simulated in the Forge finite element software. The results indicate that when there is a significant difference between the thickness and height dimensions of the ring, the primary rolling direction in the initial billet design should avoid aligning with either the excessively tall or excessively thick direction of the ring. After the ring rolling process is completed and cooled, the edges and corners of the ring’s end face experience compressive stress, while the core is subjected to tensile stress. This distribution aligns with the strain field distribution pattern of the ring.

References 

  • 1.
    Wang, L.; Dong, J.; Tian, Y.; Xie, X. Research on Macroscopic Segregation Behavior and Element Segregation Law during Solidification Process of GH3044 Alloy. Rare Met. Mater. Sci. Eng. 2019, 35, 1408–1411.
  • 2.
    Zhang, S.; Yu, H.; Li, Y. Research on High Temperature and Low Cycle Fatigue Performance of GH3044. J. Aeronaut. Mater. 2013, 33, 100–103.
  • 3.
    Yin, C.; Dai, C.; Li, W.; Yu, G.; Deng, J. Analysis and Countermeasure of Cracking of the Supercharger Inlet Pipe of a Diesel Engine. Int. J. Automot. Manuf. Mater. 2025, 4, 6.
  • 4.
    Miao, X.; Xu, B.; Deng, J.; Li, L. Key Technologies to 50% Brake Thermal Efficiency for Gasoline Engine of Passenger Car. Int. J. Automot. Manuf. Mater. 2025, 4, 1.
  • 5.
    Berti, G.A.; Quagliato, L.; Monti, M. Set-up of radial-axial ring-rolling process: Process worksheet and ring geometry expansion prediction. Int. J. Mech. Sci. 2015, 99, 58–71.
  • 6.
    Tang, X.; Wang, B.; Zhang, H.; Fu, X.; Ji, H. Study on the microstructure evolution during radial-axial ring rolling of IN718 using a unified internal state variable material model. Int. J. Mech. Sci. 2017, 128, 235–252.
  • 7.
    Zhu, X.; Liu, D.; Yang, Y.; Hu, Y.; Zheng, Y. Optimization on cooperative feed strategy for radial-axial ring rolling process of Inco718 alloy by RSM and FEM. Chin. J. Aeronaut. 2016, 29, 831–842.
  • 8.
    Adziman, F.; Takai, R.; Tang, Y.T.; Ishikawa, S.; Barba, D.; Alabort, E.; Nemeth, A.; Kanno, N.; Reed, R. On Optimising Ring-Rolling Manufacturability of C&W Nickel Superalloys for Aero-engine Turbine Disc. Superalloys 2020, 2020, 408–420.
  • 9.
    Loyda, A.; Reyes, L.A.; Hernández-Muñoz, G.M.; García-Castillo, F.A.; Zambrano-Robledo, P. Influence of the incremental deformation during rotary forging on the microstructure behaviour of a nickel-based superalloy. Int. J. Adv. Manuf. Technol. 2018, 97, 2383–2396.
  • 10.
    ASM Metal Handbook; Volume 14: Forming and Forging; ASM International: Almere, The Netherlands, 1996.
  • 11.
    Lin, H. Ring Rolling Theory and Technology; Wuhan University of Science and Technology Press: Wuhan, China, 2000.
  • 12.
    Eruc, E.; Shivpuri, R. A summary of ring rolling technology—II: Recent trends in process, modeling, simulation, planning, and control. Int. J. Mach. Tools Manufact. 1992, 32, 399–413.
Share this article:
How to Cite
Gu, X.; Peng, Q.; Lu, H. The Influence of Initial Billet Design on the Ring Rolling Deformation and Residual Stress Distribution of GH3044 Alloy. International Journal of Automotive Manufacturing and Materials 2025. https://doi.org/10.53941/ijamm.2025.100019.
RIS
BibTex
Copyright & License
article copyright Image
Copyright (c) 2025 by the authors.