1. Introduction
According to the information released by the Ministry of Public Security of China, by the end of 2023, the number of automobiles in China had reached 336 million, and the proportion of road traffic emissions was as high as 84.1%. Moreover, 70% of China’s crude oil is imported. To reduce the energy consumption and emissions of internal combustion engines, innovations in ammonia internal combustion engine technologies are emerging one after another. To address the difficulties in ignition and unstable combustion of spark plugs under lean combustion, a hydrogen jet ignition device has been developed. Hydrogen is a gas that can be regenerated and has the characteristics of no greenhouse gas emissions after combustion. To achieve rapid ignition and stable combustion of lean mixtures, a hydrogen jet ignition device has been developed.
At present, scholars’ relevant research on hydrogen jet ignition devices includes: Zhang et al. [1] studied the jet characteristics of outward-opening direct injection hydrogen nozzles under different jet pressures and environments. They discussed the most favorable jet pressure and background pressure for combustion propagation between different parameters and the entrainment rate of the flame, jet cone angle, and jet pulse width. Cheng et al. [2] et al. studied the impact of the phenomenon that the flame rapidly spreads along the wall in all directions after the hydrogen jet ignition comes into contact with the wall surface through high-speed voicing imaging, high-speed color imaging, and image processing techniques on the flame propagation characteristics. Biswas et al. [3] discussed the propagation flow of the flame and the analysis of the temperature field after colliding with walls of different degrees of inclination based on their investigation of the rapid spread of the flame along the wall after ignition. Li et al. [4] analyzed the combustion and emission performance by modifying the internal combustion engine, applying the direct injection method in the cylinder, and the secondary injection technology with simulation software. Chen [5] compared the circular nozzles of the hydrogen jet device with rectangular nozzles of different equivalent diameters and aspect ratios, conducting jet experiments and safety evaluations, and discussing the flow and diffusion conditions of the rectangular nozzles. Mendez et al. [6] discussed the effects of different hydrogen jet mixture concentrations and different contact times on flame propagation and temperature by setting up a test bench and using a camera to record the temperature field and propagation flow distribution of the flame. Wang et al. [7] dedicated to comprehensively understanding the spark positions of hydrogen fuel chambers and different pre-combustion chambers. The internal chemical solver is used to discuss whether turbulent thermal jet ignition technology, as an advanced ignition enhancement technology, can effectively solve the problem of lean-burning. Feng [8] conducted turbulent jet ignition tests of pre-combustion chambers with different outlet diameters and internal structures. The results show that an appropriate multi-stage acceleration structure can significantly improve the performance of the pre-combustion chamber, generate stronger turbulence, enhance the dynamic performance of the flame, and increase the heat release rate. Xu [9] mainly focuses on increasing the temperature and pressure inside the constant volume vessel for experimental and simulation research, exploring the influencing factors of the maximum combustion pressure. The temperature and pressure increase through direct ignition by jet ignition of methane/air premixed gas in the volumetric vessel in the pre-ignition chamber. Chen et al. [10] proposed the continuous ignition effect and combustion stability of jet ignition technology. For this purpose, a hydrogen jet ignition device is provided, as the functions of forming a continuous ignition effect, enhancing ignition stability, and strengthening ignition characteristics. Wang [11] conducted research on the formation and development characteristics of the thermal jet in the pre-combustion chamber ignition system through simulation and optical testing, to guide the optimization of combustion chamber design. Stadler et al. [12] developed a self-made pre-combustion chamber ignition system with auxiliary fuel. Analyzed combustion and emission conditions of pre-combustion chambers with different structures, comparing them with spark plug ignition. Concluded that the fuel injection volume in the pre-combustion chamber significantly impacts combustion performance and emissions. Stadler et al. [13] also investigated the detonation behavior of spark plug ignition and pre-combustion chamber jet ignition in high compression ratio engines, by analyzing the pressure oscillations of detonation and non-detonation cycles, indicating that a reasonable exhaust gas recirculation can effectively reduce the engine cycle variation. Attard et al. [14] used aviation kerosene as fuel to compare jet ignition in the pre-combustion chamber with spark plug ignition in terms of anti-knock performance and combustion characteristics, showing that the jet ignition system could effectively increase the heat release rate and combustion stability of kerosene and reduce the randomness of engine knock. Müller et al. [15] conducted a study on the combustion and emission characteristics of passive pre-combustion chamber jet ignition on a turbocharged direct injection engine. The results showed that at low speed and partial pressure, pre-combustion chamber jet combustion has an earlier combustion phase and an increased pressure rise rate, and it can enhance the combustion process.
Summarizing current research status, it is found that scholars have conducted different working condition simulations for hydrogen jet ignition devices through experiments or software simulations. The main working conditions include changes in various working conditions, such as jet pressure, fuel concentration in the pre-combustion chamber, working temperature, ignition time, and the structure of the pre-combustion chamber, to research this device. However, at present, scholars have not conducted many studies on jet flames. This study numerically investigates the jet flame propagation process under different pre-combustion chamber pressures and temperatures, providing some principal supplements for the ignition phenomenon of jet flames in pre-combustion chambers.
2. Simulation Model
2.1. Geometric Model
According to the research of Zhu et al. [16] and Liu et al. [17]. The current main structure of the hydrogen jet device is based on the pre-combustion chamber as the large framework, with spark plugs in the pre-combustion chamber and a hydrogen jet device in the active pre-combustion chamber. There are two working modes: active pre-combustion chamber and passive type. The working mode of the active pre-combustion chamber mainly relies on the hydrogen injector directly spraying hydrogen into the pre-combustion chamber to form a flame, which then spreads to the main combustion chamber in the form of a jet flame. The passive pre-combustion chamber relies on the movement of the piston to achieve gas exchange between the main combustion chamber and the pre-combustion chamber. This article will mainly focus on the hydrogen jet ignition device of the passive pre-combustion chamber. In the hydrogen jet device used in this paper, its main structure consists of a spark plug and a pre-ignition chamber, among which the characteristic diameter of the spark plug is 12 mm. Therefore, the overall device only needs to add the structure of the pre-ignition chamber in the spark plug model. The structural feature of the pre-combustion chamber is a cylindrical space. The selection of the pre-combustion chamber size primarily considers the following factors. Firstly, the function of the pre-combustion chamber in an internal combustion engine is to replace the spark plug for ignition, so its diameter should be around the diameter of the spark plug. Secondly, the smooth combustion of hydrogen should also be considered, so its volume should not be too small. Therefore, the dimensions of the jet device are as follows: its diameter is slightly larger than that of the spark plug, with an inner diameter of 15.6 mm, and its height is 31 mm. The overall 3D structure diagram of the jet ignition device is shown in Figure 1a, and the cross-sectional diagram of the device is shown in Figure 1b. The principle is that hydrogen gas is pushed upward through a piston into the pre-ignition chamber, where a premixed gas is first formed and then ignited by a spark plug. The ignition of hydrogen in the pre-combustion chamber is achieved by directly placing spark plugs on the top of the pre-combustion chamber.
However, the effects of injection pressure and working temperature on jet flame morphology and duration remain underexplored. Since this paper mainly focuses on the software simulation analysis of the combustion situation inside the cylinder, it is only necessary to establish the model of the basin during the simulation process. Therefore, the pre-combustion chamber can be regarded as a basin. In the modeling mentioned earlier, there is a jet hole leading to the main combustion chamber at the lower part of the jet ignition device, and this jet hole can be set as a basin. This paper mainly studies the flame development status of the hydrogen jet ignition device in the main combustion chamber. Therefore, a constant-volume vessel with a diameter and length of 80 mm is set up to serve as the main combustion chamber, which is essentially a basin. The model of the overall jet ignition device connected to the constant volume vessel is shown in Figure 1c.
Figure 1.
(a) 3D jet ignition device; (b) Cross-sectional view of the jet ignition device; (c) Overall device model.
2.2. Method
In conclusion, only the basin model is needed in the simulation process. As mentioned above, the dimensions of each part in the basin model are as follows: the pre-combustion chamber has a diameter of 15.6 mm and a height of 31 mm; the jet hole has a diameter of 2 mm and a height of 2 mm; the main combustion chamber has a diameter of 80 mm and a height of 80 mm. The dimensions of the summary device are shown in Table 1.
|
Name
|
Value
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|
Diameter of the pre-combustion chamber
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15.6 mm
|
|
Height of the pre-combustion chamber
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31 mm
|
|
Diameter of the constant-volume vessel
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80 mm
|
|
Constant volume vessel height
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80 mm
|
|
Jet hole diameter
|
2 mm
|
|
Jet hole height
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2 mm
|
|
Base grid size
|
3 mm
|
|
Main chamber fixed grid size
|
0.375 mm
|
|
Pre-chamber fixed grid size
|
0.1875 mm
|
|
Injection hole fixed grid size
|
0.09375 mm
|
|
Spark fixed grid size
|
0.09375 mm
|
Therefore, the CFD model used in the simulation process is shown in Figure 2a. Since the model is imported into the CONVERGE software and the parameters are set, a grid will be automatically generated. Therefore, to ensure the accuracy of the simulation, fine grid lengths will be used for division. The next step will be to conduct simulation calculations around a 3 mm base grid setting and fixed embedding. Firstly, the model will be divided into regions composed of triangles by area and then meshed according to the standard hexahedral mesh setting, with a total of 457,619 cells. The overall grid diagram and the grid division of the pre-combustion chamber are shown in Figure 2b. Here, slicing processing is carried out. The computational domain is sectioned along its central axis, and the slices are divided into different grid areas. Then, the flame propagation situation on the slices can be observed. Figure 2c shows the sliced meshes. The basic solver Settings are summarized in Table 2.
Figure 2.
(a) CFD model; (b) surface grid; (c) sliced meshes.
Table 2.
Solver Settings.
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Items
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Setting
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|
Solve the parameters
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Based on pressure, Transient
|
|
Turbulence model
|
RNG K-ε
|
|
Fluent model
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Ideal gas
|
|
Combustion model
|
SAGE
|
|
Fule
|
Hydrogen
|
|
Spark timing
|
2 ms
|
|
Spark energy
|
20 mJ
|
In our previous work [18], we have already carried out the flow simulation verification work in the constant volume vessel. Simultaneously, we performed model validation using the experimental data from Zhang et al. [19], where Spark timing is 2 ms, as shown in Figure 3 [20], the absolute error is approximately 7%.
Figure 3.
Model validation [20].
4. Conclusions
Hydrogen jet ignition is an important means of enhancing ignition in difficult-to-ignite conditions; studying its flame propagation process is vital to the development of jet ignition devices. This study focuses on investigating the characteristics of jet flames in a hydrogen jet ignition device. Primarily examines the development trends of the hydrogen jet flame under different injection pressures. After identifying a suitable injection pressure, the influence of different working temperatures on jet flame development is investigated. The results are then compared and summarized. The main conclusions are as follows:
(1) As injection pressure increases, the formation of the jet flame is delayed, and its duration is prolonged. The peak temperature and peak heat release rate of the jet flame increase.
(2) As working temperature increases, the formation time of the jet flame is significantly shortened, and its duration is substantially reduced. The roll-up structures of the jet flame are attenuated, while its heat release rate is enhanced.
The findings suggest that for hydrogen jet ignition systems operating under lean conditions, an injection pressure of 2.5 MPa and a working temperature around 700 K can achieve an optimal balance between ignition timing and flame stability, providing practical guidance for pre-chamber design in hydrogen engines. In future work, we will focus on pre-chamber ignition systems for internal combustion engines and conduct systematic experimental investigations to validate their performance.