This review presents a comprehensive and quantitatively oriented analysis of the role of polymer microstructure and free volume in governing the performance of electrochemical biosensors. Particular emphasis is placed on the application of positron annihilation spectroscopy (PAS) as a uniquely sensitive technique for probing sub-nanometer free-volume characteristics and establishing direct structure–function relationships. By integrating results from organic-inorganic hybrid ureasil-based and photocross-linked polymers, a consistent correlation is demonstrated between free-volume parameters (size, distribution, and thermal expansion) and key biosensor characteristics, including sensitivity, mass transport efficiency, and enzyme activity. It is shown that variations in free-volume cavity size and connectivity systematically control analyte diffusion, enzyme accessibility, and reaction kinetics within polymer matrices. Furthermore, the combined influence of network topology (crosslinking density, phase separation) and chemical functionality (polymer composition, photoinitiator effects) on free-volume evolution during polymerization and aging is elucidated. In-situ PAS studies of photopolymerization reveal that kinetic pathways directly determine the final microstructure and, consequently, the functional performance of biosensing platforms. Based on these insights, a generalized framework is proposed in which free volume acts as a key design parameter linking nanoscale polymer structure to macroscopic electrochemical response. This approach provides a rational basis for engineering polymer matrices for biosensors with optimized sensitivity, selectivity, and operational stability, offering new directions for the development of next-generation biosensors.



